Central Pneumatic 66872 Guida alla Risoluzione dei Problemi

1 Automated Lubrication System Installation/Operator Instructions Caterpillar Medium Sized Wheel Loader – Cat 980G

QUICKLUB COMPONENT GLOSSARY - Male run tee...67448303-17499-3 - Valve closure plug for Black divider valves...242125 - Plastic Grease

System Operation The key components of the Quicklub system are: 1. Pump with Integrated Timer 2. Divider valve network consisting of a Primary Val

Divider Valve Operation At the heart of every Quicklub System is the metering valve or progressive distributor block, designed to positively meter t

Cross-porting (Divider Valve) Installing a closure plug in one or more outlets may combine outputs from adjacent outlets. Lubricant from a plugged o

Guarding The dog-bone and boom guarding used in this manual are from Target Medal Systems. Guarding can also be fabricated using angle iron or c-ch

Welding 14562 double inlet junction block 14570 single inlet junction block All welding should be completed prior to beginning the line routing. C

System Schematic 16

17 Installation Details Left Frame Valve Mount the left frame valve below the 8 outlet remote manifold block on the left hand side of the machine.

18 Left Frame Valve Detail

Left Boom Hinge (6) Left Lift Cylinder Rod End (8) Left Bucket Cylinder Pivot (4) Right Bucket Cylinder Pivot (3) Right Boom Hinge (5) Right Lift Cyl

Contents Pages Introduction------------------------------------------------------------------------------------------3 Preparation/Installation Ov

Left Steering Cylinder Rod End (10) Top Center Pivot (1) Note the use of P-Clamps (part #249913) to secure top center pivot Drive Shaft Pillow B

21 Rear Frame Valve Left Frame Valve Primary Valve Rear Frame Valve

22 Rear Frame Valve Detail

Line routing and P-Clamp (part #249913) location for Bottom Center Pivot Front and Rear Oscillator Bearings (3 & 4) Valve outlet numbers i

Front Valve Front Valve 24 24

25 Front Valve Detail

Bucket Pins Note P-Clamp (part #249913) locations and line routing Guarding for bucket pin Mount the guarding using weld studs for ease of remova

Weld a single inlet junction block (part #14570) at the end of the guarding. Grind off a small amount of the area surrounding the lube p

Bucket Cylinder Rod Ends Line routing and weld stud placement for bucket cylinder rod ends (7 & 8). Part #249913 28

Front and Rear Bucket Link Part #249853 (P-Clamp) Line routing and weld stand-off placement for front and rear bucket links (1, 2, 3 & 4). Par

Introduction Thank you for purchasing the Quicklub® On Board Grease System for your Caterpillar medium sized wheel loader. The system has been desig

Weld a double inlet junction block to the back of the bell crank as shown Notch out the guarding for the rear bucket link line Line routing and

Bell Crank Right bell crank line routing. Part #249853 Left bell crank line routing Part #249913 31

32Primary Valve Primary Valve Rear Frame Valve

33 Primary Valve Detail

Supply Line Routing from Primary Valve Front supply line Top center pivot line Route left frame valve and front valve supply lines with exi

Pump Pump Location P-Clamps (part #270931) and self tapping screws (part #66872) Route supply line, proximity switch cord, electrical powe

Install the pushbutton on the face of the dashboard (monitored and data logger pumps only) The cycle rate of the rear valve (location of proximity

ELECTRICAL CONNECTIONS (Non-Monitored Pump) Connect black power cord as follows: Red wire connects to 8amp fuse then to battery (+) hot. White wire

Timer Setting (Non-Monitored Pump) 1. The LED marked “battery” lights when power is applied to the PC board. 2. The LED marked “motor” lights when

ELECTRICAL CONNECTIONS (Monitored Pump) Connect black power cord as follows: Red wire connects to 8amp fuse then to battery (+) switched, and to “P”

Preparation/Installation Overview The following steps will assist the installer with a systematic approach for installing the Quicklub Automated lub

Timer Operation (Monitored Pump) 1. The LED lights when power is applied to the PC board. 2. Off timer rotary switch, can be adjusted to 15 values,

System Start-up The following checklist has been developed as an aid in verifying proper installation and operation of the Quicklub Onboard Grease S

Daily Walk-Around Inspection The Lincoln Industrial Quicklub automated lube system components are designed, engineered, manufactured and assembled t

Troubleshooting Locating Blockage in Lincoln Quicklub® Systems Description In a Lincoln Quicklub® Lubrication System, free flow of lubricant from t

Use Filtered Lubricant Only. Note: Dirt and foreign material are the worst enemies of any lubricating system. Procedure 1. Use a manual pump with

45

SSV-D Metering Adjustment Screw Outputs and Identification Part Number Output per Stroke Marking 303-16118-1 0.0049 in3 (0.08 cm3) 08 303-16119-

Bill of Materials Part Number Description Qty U/M 5045 Zerk Fitting 4 EA 5527 1/4-28 Grease fitting 1 EA 10181 1/8" NPT Adapter 2 EA

QUICKLUB COMPONENT GLOSSARYPART NUMBER (LINCOLN) and DESCRIPTION20029 - 1/8" NPT 90\U+00B0 Adapter 234-13188-3 - 7-Meter Proximity Swi

QUICKLUB COMPONENT GLOSSARYPART NUMBER (LINCOLN) and DESCRIPTION -Spring coil (25 Feet)...272598432-24313-1 -Protecting Cap for Push-in

QUICKLUB COMPONENT GLOSSARY249520 - Mounting bracket assembly...5045 - Straight leak-proof grease fitting...249209 - Grade 8 - 12mm

QUICKLUB COMPONENT GLOSSARY - 203 8 Liter Pump, 24 Volt / 2 Amp Monitored94822PART NUMBER (LINCOLN) and DESCRIPTION - Divider valve mounti